Magnetic Filters: Ensuring Purity and Protecting Equipment

Magnetic filters represent a critical component in various industrial processes, designed to meticulously remove unwanted ferrous and other ferromagnetic contaminants from a wide range of fluids and semi-fluids. Their application is vital across diverse sectors, including chemical processing, food and beverage production, paint manufacturing, and more. By effectively capturing particles such as iron filings, rust, and other metallic debris, these filters play an indispensable role in safeguarding product purity, preventing costly damage to downstream production machinery, and maintaining overall operational integrity.

The versatility of magnetic filters allows for their use with materials of varying viscosities, from thin oils and paints to thicker substances like chemical mud, sugar solutions, jams, and even chocolates. This broad applicability underscores their importance in processes where even minute metallic contaminants can compromise product quality or lead to equipment malfunction.

How Magnetic Filters Operate

The core functionality of these filters relies on a robust and ingeniously simple design centered around powerful magnetic elements. The main structure of magnetic liquid holder filters incorporates multiple removable magnetic rods, strategically fixed within the device’s housing. As the liquid or semi-fluid material flows through the filter, it is directed to pass closely around these magnetic rods.

• Magnetic Rods: These rods are engineered to generate a strong and uniform magnetic field. They are typically constructed using high-grade magnetic materials, primarily Neodymium rare earth magnets or ceramic-ferrite magnets. The choice between Neodymium and ceramic-ferrite depends on the specific application requirements, considering factors such as magnetic strength, operating temperature, and cost-effectiveness.
• Particle Capture: When ferromagnetic particles, even microscopic ones, come into contact with the intense magnetic field emanating from the rods, they are instantaneously attracted and securely retained on the surface of the stainless steel armor encasing the magnets. This process ensures that only purified material continues its flow through the production line.
• Material Protection: By continuously removing these contaminants, magnetic filters prevent abrasive wear and tear on pumps, valves, nozzles, and other sensitive components, significantly extending the lifespan of valuable production equipment and reducing maintenance costs.

Design and Technical Specifications

Our magnetic filters are designed with precision and durability in mind, ensuring optimal performance and longevity. Especially in the food sector, these separators are meticulously crafted from high-quality stainless steel materials. This choice of material not only provides excellent corrosion resistance but also meets stringent health and hygiene standards, making them safe for use in processes requiring strict sanitation. Their robust sealing feature further enhances safety and prevents leaks, critical for maintaining sterile environments.

A key aspect of our filters is the superior magnetic strength of their core components. We primarily utilize bar magnets with exceptionally high attraction power. Our standard production features bars with diameters of 25-27 mm and 32 mm. We ensure the highest quality and performance through rigorous testing:

Values in the range of 10000-11000 Gauss (1mT=10G) on the stainless armor surface are measured in real terms with our Tubitak UME Calibrated Gaussmeter devices. Our rods have the highest magnetic induction on the market and the most cost effective for their quality. It has become a Mıknatıs R&D Brand in Turkey.

This commitment to high Gauss values and magnetic induction ensures the capture of even the finest and most weakly magnetic particles, providing superior filtration results. The combination of high performance and cost-effectiveness makes our magnetic rods an industry benchmark.

Maintenance and Cleaning

Maintaining the efficiency of magnetic filters is straightforward, ensuring minimal downtime for your operations. To clean the accumulated magnetic wastes, the operating system is temporarily stopped. The filter is designed with a lid that can be easily opened by hand, providing quick access to the magnetic rods. The ferrous particles retained on the bars are then efficiently removed with the help of brushes and gloves, allowing for a thorough and hygienic cleaning process before the system is brought back online. This simple yet effective cleaning procedure ensures that the filters consistently deliver optimal performance.

Custom Solutions and Support

According to customer requests, it can also be made in special sizes to withstand higher pressures and temperatures. Please contact us.

Understanding that different industrial applications have unique demands, we offer highly customizable magnetic filter solutions. Whether your process involves extreme pressures, elevated temperatures, or requires specific dimensions, our team is equipped to design and manufacture filters tailored to your exact specifications. We encourage you to reach out to us to discuss your particular needs and explore how our expertise can provide an optimal filtration solution for your operation.