Auto Clean Drawer Type Separator

Auto Clean Drawer Type Separator

Thanks to the pneumatic system, it provides ease of cleaning the waste metals in the product without stopping the product flow for 24 hours. In this way, the system works automatically without the need for human power. Thanks to this system, which eliminates the loss of labour, serious time savings, fast, safe and easy separation is achieved.

This new type of ‘Easy Cleaning Drawer Type Magnetic Separators with Automatic, Pneumatic System’ represents a significant advancement in industrial purity, offering an efficient solution for the removal of ferrous and even weakly magnetic contaminants. Engineered for seamless integration into high-capacity production lines, this system combines powerful magnetic separation with state-of-the-art automation.

Advanced Magnetic Technology for Superior Contaminant Removal

At the core of this innovative separator are its robust Ø32 mm magnetic rods, meticulously designed to deliver exceptional magnetic strength. These rods boast an impressive 11000 Gauss on their surface, ensuring powerful attraction of magnetic particles. Furthermore, a consistent maximum of 9000 Gauss is maintained on the contacting stainless case surface of the product, guaranteeing effective capture right where the product interacts with the magnetic field. This high flux density, combined with a deep capture area, ensures superior separation efficiency. It allows the system to not only capture common ferromagnetic contaminants but also to effectively remove weakly magnetic particles, including certain types of stainless steel wear particles that are often overlooked by less powerful systems, thereby significantly enhancing product purity.

Optimized for High-Capacity Processing Environments

The Auto Clean Drawer Type Separator is specifically engineered for optimal performance in demanding industrial settings. It is ideally suited for the magnetic filtration of both ferrous and weakly magnetic pollutants encountered in high-capacity granule and powder streams. Its design allows for effective deployment in both free-falling applications and low-pressure conveying pipes, with capabilities extending up to 0.5 bar. This versatility makes it an invaluable asset across various industries, including food processing, pharmaceuticals, plastics, ceramics, and chemical manufacturing, where product integrity and freedom from metallic contamination are paramount.

Unmatched Efficiency with Automatic, Pneumatic Cleaning

A standout feature of this system is its integrated automatic, pneumatic cleaning mechanism. This innovative system makes the drawer magnetic separator exceptionally suitable for installations where manual operation and cleaning would be challenging, difficult, or even inaccessible due to location or safety constraints. The automated cleaning process ensures consistent performance without the need for constant manual intervention, significantly reducing downtime and operational costs. It is very suitable for cleaning powders and iron powders in granules in free-falling and low-pressure pipes, and for situations where it is difficult or inaccessible to operate the magnetic separator manually. This automation not only enhances efficiency but also improves worker safety by minimizing exposure to potentially hazardous environments.

Seamless Integration and Control

Designed with modern industrial automation in mind, the Auto Clean Drawer Type Separator offers flexible control options. With the included junction box, it is possible to connect and control the magnet via a central control room, allowing for remote monitoring and operation. This integration capability facilitates streamlined production processes and centralized management of multiple separation units. For more localized control or specific operational requirements, a local control box equipped with a PLC (Programmable Logic Controller) is available as an optional add-on, providing further flexibility and customization for your facility’s unique needs.

Customization and Application Considerations

As the manufacturer of this advanced magnetic separator, we pride ourselves on delivering solutions tailored to your specific operational requirements. The product is manufactured in accordance with your facility’s exact needs, allowing for customization of both inlet and outlet sizes to ensure seamless integration into your existing production lines. It is crucial to note, however, that while highly effective for a wide range of materials, this system is NOT suitable for poorly flowing sticky or oily powders that tend to cause clogging within the separation mechanism. For such challenging raw materials, our technical team can suggest different alternative Magnetic Systems specifically designed to handle their unique properties, ensuring optimal separation efficiency without compromising flow or cleanliness.

Partnering for Purity: Your Next Step

The Auto Clean Drawer Type Separator embodies efficiency, automation, and advanced magnetic technology, offering a robust solution for maintaining product purity in high-capacity powder and granule processing. Its ability to capture even weakly magnetic contaminants, combined with the convenience of automatic cleaning and flexible control options, makes it an indispensable tool for quality-conscious manufacturers.

You can contact our technical team to discuss your specific requirements and explore how this cutting-edge separation technology can be integrated into your operations for enhanced product safety and quality.

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    Mıknatıs Ar-Ge has been established to provide customized solutions to the magnetic equipment and system needs of its business partners, with more than half a century of experience and cooperation with global suppliers.

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